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Gunnig mix

Gunnig mix is the refractory materials which adopts spraying methods.It is a technology for furnace building or repairing.Gunnig mix is a mixture which is made by binder,and with a range of particle size distribution of refractory aggregate and admixture.
1.Binder --aluminate cement, phosphoric acid and phosphates,sodium silicate
2.Refractory aggregate
a.Fire clay (chamotte) based
b.High alumina based
c.Magnesia based-dead-burnt magnesia,fused magnesia
d.Al2O3-SiC-C based
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Technical data sheet

Item

1

2

3

4

5

6

 

Chemical Composition %

Al2O3

30

42

45

48

60

66

SiO2

40(SiC)

40

42

43

24

27

Fe2O3

1.2

1.4

2.2

0.9

1.2

1.8

 

 

Compressive strength MPa

110°C

35

29

29

26

35

58

600°C

-

40

27(700°C)

28

-

34(800°C)

1000°C

30

31

14

38

30

-

1200°C

55

(1500°C)

-

15

-

55

(1500°C)

24

Bending Strength MPa

1000°C

-

7.0

3.1(700°C)

9

-

-

Reheating linear change %

1000°C

±0.4

-0.2

-0.12

-0.2

±0.41

-0.3

(1200°C)

Refractoriness under load °C 

4%

1320

-

1314

-

-

1300

Apparent porosity %

15.1

23.0

17.6

18.0

18.0

22.0

Bulk density g/cm3

2.35

2.06

2.14

2.32

2.34

2.52

 

Item

1

2

3

4

Chemical Composition %

MgO

80

96

76

93

CaO

3

-

10

5

SiO2

4

1.6

2.3

-

Bending Strength MPa

1000°C

7

6.4

7.8

4.2

1500°C

6.4

8.0

9.8

5.6

Bonding strength

1400°C

2.0

-

-

3.4

Bulk density g/cm3

2.45

2.70

2.66

2.58

 

Item

Al2O3-SiC-C based gunning mixes

Chemical Composition %

Al2O3

67

70

22

SiC

14

10

60

SiO2

-

-

15

CaO

-

-

1.4

F.C

3

3

-

Bulk density g/cm3

2.56(110°C)

2.75(110°C)

2.5(816°C)

2.62(1450°C)

2.73(1450°C)

Apparent porosity %

18.5(110°C)

21.6(110°C)

16.0(816°C)

9.6(1450°C)

20.0(1450°C)

Strength Mpa

Bending Strength

16.0(110°C)

19.6(1450°C)

Bending Strength

2.5(110°C)

6.7(1450°C)

Compressive strength MPa

83(816°C)

Reheating linear change %

-0.50(1450°C)

0.11

-0.1(816°C)

water content to mixture %

6

6

6

Features

Production practises have shown the gunning mixes can effectively speed up construction progress,shorten the time of furnace repairing,prolong furnace life time and reduce refractory consumption.

1.High bonding strength, small shrinkage,

2.High adhesion rate, 

3.Low rebounding rate,

4.Good erosion resistance,good slag resistance,

5.Good thermal shock resistance.

6.Long service life, powerful workability and durability.

Application

Gunnig mixes is widely used for repairing the lining of blast furnace,hot blast stoves,Iron Runner for BF, martin furnace,converter furnace,electric furnace(EAF),steel ladle, torpedo ladle,hot metal ladle,secondary refining furnace,heating furnace, soaking pit furnace,tube heating furnace,reforming furnace,boiler,flue,chimney etc kiln furnace thermal equipment.