Gunnig mix
1.Binder --aluminate cement, phosphoric acid and phosphates,sodium silicate
2.Refractory aggregate
a.Fire clay (chamotte) based
b.High alumina based
c.Magnesia based-dead-burnt magnesia,fused magnesia
d.Al2O3-SiC-C based
Technical data sheet
Item |
1 |
2 |
3 |
4 |
5 |
6 |
|
Chemical Composition % |
Al2O3 |
≥30 |
42 |
45 |
48 |
≥60 |
66 |
SiO2 |
≥40(SiC) |
40 |
42 |
43 |
24 |
27 |
|
Fe2O3 |
≤1.2 |
1.4 |
2.2 |
0.9 |
1.2 |
1.8 |
|
Compressive strength MPa |
110°C |
35 |
29 |
29 |
26 |
35 |
58 |
600°C |
- |
40 |
27(700°C) |
28 |
- |
34(800°C) |
|
1000°C |
30 |
31 |
14 |
38 |
30 |
- |
|
1200°C |
≥55 (1500°C) |
- |
15 |
- |
≥55 (1500°C) |
24 |
|
Bending Strength MPa |
1000°C |
- |
7.0 |
3.1(700°C) |
9 |
- |
- |
Reheating linear change % |
1000°C |
±0.4 |
-0.2 |
-0.12 |
-0.2 |
±0.41 |
-0.3 (1200°C) |
Refractoriness under load °C |
4% |
1320 |
- |
1314 |
- |
- |
1300 |
Apparent porosity % |
15.1 |
23.0 |
17.6 |
18.0 |
18.0 |
22.0 |
|
Bulk density g/cm3 |
2.35 |
2.06 |
2.14 |
2.32 |
≥2.34 |
2.52 |
Item |
1 |
2 |
3 |
4 |
|
Chemical Composition % |
MgO |
80 |
96 |
76 |
93 |
CaO |
3 |
- |
10 |
5 |
|
SiO2 |
4 |
1.6 |
2.3 |
- |
|
Bending Strength MPa |
1000°C |
7 |
6.4 |
7.8 |
4.2 |
1500°C |
6.4 |
8.0 |
9.8 |
5.6 |
|
Bonding strength |
1400°C |
2.0 |
- |
- |
3.4 |
Bulk density g/cm3 |
2.45 |
2.70 |
2.66 |
2.58 |
Item |
Al2O3-SiC-C based gunning mixes |
|||
Chemical Composition % |
Al2O3 |
67 |
70 |
22 |
SiC |
14 |
10 |
60 |
|
SiO2 |
- |
- |
15 |
|
CaO |
- |
- |
1.4 |
|
F.C |
3 |
3 |
- |
|
Bulk density g/cm3 |
2.56(110°C) |
2.75(110°C) |
2.5(816°C) |
|
2.62(1450°C) |
2.73(1450°C) |
|||
Apparent porosity % |
18.5(110°C) |
21.6(110°C) |
16.0(816°C) |
|
9.6(1450°C) |
20.0(1450°C) |
|||
Strength Mpa |
Bending Strength 16.0(110°C) 19.6(1450°C) |
Bending Strength 2.5(110°C) 6.7(1450°C) |
Compressive strength MPa 83(816°C) |
|
Reheating linear change % |
-0.50(1450°C) |
+0.11 |
-0.1(816°C) |
|
water content to mixture % |
6 |
6 |
6 |
Features
Production practises have shown the gunning mixes can effectively speed up construction progress,shorten the time of furnace repairing,prolong furnace life time and reduce refractory consumption.
1.High bonding strength, small shrinkage,
2.High adhesion rate,
3.Low rebounding rate,
4.Good erosion resistance,good slag resistance,
5.Good thermal shock resistance.
6.Long service life, powerful workability and durability.
Application
Gunnig mixes is widely used for repairing the lining of blast furnace,hot blast stoves,Iron Runner for BF, martin furnace,converter furnace,electric furnace(EAF),steel ladle, torpedo ladle,hot metal ladle,secondary refining furnace,heating furnace, soaking pit furnace,tube heating furnace,reforming furnace,boiler,flue,chimney etc kiln furnace thermal equipment.